Robust And Durable Tonne Bag Crusher With Fertilizer Processing Equipment

Product Description

Welcome to the future of bulk material handling. Our Fully Automatic One-Stop Bag Material Discharging and Crushing Machine is a revolutionary integrated system designed to automate the entire process from FIBC (Flexible Intermediate Bulk Container) handling to the delivery of finely crushed, ready-to-use material. This all-in-one solution eliminates manual labor, enhances safety, and maximizes productivity for industries dealing with tonne bags of powdered or lumpy materials.

This system combines a robust bag discharger with a powerful internal crusher and an integrated conveying system, creating a seamless, fully-automatic workflow. It is the ultimate solution for processing lump fertilizer, chemicals, minerals, and other materials that solidify during storage and transport.

Key Features & Advantages
Our FIBC crusher is built for performance, durability, and reliability, offering distinct advantages over manual breaking or simpler systems.

Superior Lump Breaking Capability:

Equipped with a powerful motor and uniquely designed, hardened steel crushing blades or teeth, it effortlessly fragments even the hardest lump fertilizer and solidified aggregates. It acts as a highly effective bulk bag lump breaker, ensuring no large chunks disrupt your production flow.

Heavy-Duty Construction for Longevity:

Constructed from high-grade carbon steel with optional wear-resistant lining or stainless-steel contact parts for corrosive environments. This heavy-duty build ensures a long service life even under the most demanding conditions, handling abrasive materials with minimal wear.

High-Efficiency Operation:

The optimized internal design promotes a first-in, first-out flow, preventing material bypass and ensuring complete processing. This high-efficiency design maximizes throughput, significantly reducing unloading and processing time compared to manual methods or standard bag breaking machines.

Dust-Tight Enclosure & Containment System:

Features sealed connections and optional dust extraction ports to contain powder and minimize airborne particles. This is crucial for protecting operators, maintaining a clean plant environment, and preventing product loss when handling fine powdered materials.

Integrated with Bag Discharging:

This unit functions as a complete bag discharger with crusher. It is designed to hold the big bag in place on a platform, often with a hoist, while its spout connects to the crusher's inlet. This allows for smooth, controlled bulk bag unloading and simultaneous crushing in a single, integrated step.

Easy Maintenance & Cleaning:

Designed with easy-access doors and panels for quick inspection, blade maintenance, and cleaning, minimizing downtime between batches or when switching materials.

Primary Applications
This machine is ideal for any industry that uses bulk bags and requires a consistent, lump-free flow of material:

Fertilizer Production: The ideal lump breaker for fertilizer (NPK, urea, potash) in fertilizer production lines and blending facilities.

Chemical Processing: Handling salts, pigments, polymers, and other chemicals that are prone to caking.

Food & Pharmaceuticals: Processing sugar, flour, starches, and other food-grade powders (requires SS316 construction).

Minerals & Building Materials: Discharging and crushing minerals, clay, gypsum, and other abrasive materials.

Why Choose Our Fully Automatic System?
Maximize ROI: Reduce reliance on manual labor, decrease product waste, and prevent downstream equipment blockages, leading to a rapid return on investment.

Unmatched Reliability: Engineered for 24/7 operation in the most demanding industrial environments.

Future-Proof Your Operation: This fully automatic system is a key step towards building a modern, connected, and efficient smart factory.

Transform your material handling process with our state-of-the-art Fully Automatic One-Stop Bag Discharging and Crushing Machine. Contact us today for a detailed consultation and a custom quote tailored to your specific production needs.

Product details